Exxon starts world’s 1st crude-cracking petrochemical unit

ExxonMobil has made history in Singapore by being first to launch chemical unit that processes crude oil.  This will make a more direct process in taking crude  into petrochemicals; and this efficiency could see ExxonMobil streak ahead in the market.

ExxonMobil officially launched the world’s first chemical unit that processes crude oil in Singapore, aiming to lower costs to better compete with rivals in a market saddled with excess capacity.

Chemical companies typically process refined oil products such as naphtha – created by separating crude oil into lighter groups – at facilites called crackers to create petrochemicals like ethylene and propylene. These are further processed into products such as plastics, soaps or synthetic fibres.

But Exxon’s new cracker in Singapore allows the company to bypass the refining process by processing crude directly into petrochemicals.

“This is the right place to do crude cracking because it gives us an advantage over the predominant feedstock in the region,” ExxonMobil Chemical’s president Stephen Pryor told Reuters.

“The cracker we’ve built is by far the most feed flexible cracker we’ve ever built. It can crack anything from light gases to heavy liquids, including crude oil.”

The new technology helps reduce raw material costs, energy consumption and carbon emissions, Pryor said, while the cracker also produces fuel components.

He declined to detail the extent of Exxon’s savings or specify which crude grades are processed at the cracker. The cost of Brent crude is more than $160 a tonne lower than Asia’s naphtha NAF-1H-TYO, Reuters data showed.

Crackers in Asia typically use naphtha as a feedstock, while those in the Middle East enjoy a cost advantage as they process cheaper ethane and propane gases into petrochemicals.

The multi-billion dollar complex on Singapore’s Jurong Island includes the 1 million tonne per year (tpy) steam cracker as well as production of at least 1.4 million tpy of polymers and elastomers. The cracker was brought online in the middle of last year, but Exxon has not previously confirmed the use of crude as a feedstock.

The project had been delayed for two years due to its complexity and a weak economic outlook which has pared the use of petrochemicals in automobile parts, electrical appliances and consumables, despite excess capacity.

CHEMICAL DEMAND RISING

An improved economic outlook in the United States and better demand in China is expected to raise global chemical demand growth in coming years, according to the American Chemistry Council.

The Council sees headline global petrochemicals growth of 4.1 percent in 2014 and 4.5 percent in 2015, up from 2.1 percent last year, said Thomas Kevin Swift, its chief economist and managing director.

“After a couple of very slow years, we saw good demand growth in China last year,” said Pryor. “With China’s export sector picking up, we would expect that to continue.”

Global chemical demand for primary petrochemicals was expected to grow by about 50 percent over the next decade, with China accounting for half of the growth, he added.

To meet this demand, Exxon also planned to raise ethylene capacity at its joint venture with Saudi Aramco and Sinopec in southern China Fujian by 200,000 tonnes per year in 2015. At the Singapore plant, Exxon could also produce specialty petrochemicals such as butyl rubber for tyres and premium resins for adhesives, Pryor said.

Yet, supply from the United States could jump as petrochemical producers, including Exxon, launch projects to take advantage of cheap ethane gas from the shale resources boom. Exxon plans to build a 1.5 million tpy ethylene complex at Baytown, Texas by 2016.

“Demand will grow but it will be a competitive marketplace from a standpoint of capacity and that means that marginal liquid crackers are going to be under a lot of pressure,” Pryor said.

“You already see that in Europe, you see that in Japan and you’re going to see it throughout the region.”

French oil major Total and Ineos have said they will shut loss-making petrochemical plants in France and Scotland as Europe readies for a competitive assault from U.S. rivals armed with cheap feedstock.

By Florence Tan and Seng Li Peng of Reuters

The full article is visible via the link below – Pankaj Oswal

http://uk.reuters.com/article/2014/01/08/exxon-singapore-petrochemical-idUKL3N0KH2VU20140108

Article: Exxon exec sees huge potential for LNG exports, petrochemicals

Exxon Mobil President Stephen Pryor has recently gone on record saying that America’s opportunity to extract and export natural gas is substantial enough to warrant a serious shift in focus.  Pryor states that the product could provide serious benefit to US companies and the national economy and Exxon’s Lynne Lachenmyer has argued that natural gas will surpass coal as a global energy source within 30 years.  Exxon is awaiting US Government approval to expand it’s LNG portfolio.

Exxon Mobil Corp. executives continue to rave about the future of natural gas, and that’s great news for mineral owners in the Barnett Shale.

My colleague, Malia Spencer, from our sister publication the Pittsburgh Business Times saw Stephen Pryor, president of Irving-based Exxon’s chemical company, speak at the Shale Insight 2013 event in Pennsylvania.

Pryor emphasized the importance of liquefied natural gas exports saying there’s high demand for it in overseas markets. Exxon plans to spend $10 billion to convert a natural gas import terminal near Port Arthur to an export terminal, if the U.S. Department of Energy approves.

“Since most of the (LNG) demand growth is outside the U.S., this present an outstanding opportunity to boost America’s exports,” Pryor said. “If U.S. producers and the nation as a whole will make the most of shale resources, investments in petrochemicals and LNG must be allowed to move ahead.”

He also talked about the petrochemical industry and how it’s achieved a major price advantage over foreign countries mainly because of affordable natural gas brought about by shale plays.

The main driver is ethylene, a by-product of ethane, which is found in wet natural gas shale plays. Other countries are using oil as the feedstock, which is more expensive.

The chemical industry accounts for 30 percent of natural gas demand in the country.

Exxon is expanding its cracker facility in Baytown. The facility cracks the ethane molecule to produce ethylene.

More than 125 new chemical projects have been announced around the country totaling $84 billion, said Pryor, citing the American Chemistry Council.

“This is good news for U.S. natural gas producers,” he said. “Petrochemical investment creates demand for ethane and other NGLs (natural gas liquids).”

Just a few weeks ago, Lynne Lachenmyer, a senior vice president at Exxon, said natural gas will surpass coal as a worldwide energy source in 30 years. Demand will go up 65 percent.

By Nicholas Sakelaris of the Dallas Business Journal

The full article is visible via the link below – Pankaj Oswal

http://www.bizjournals.com/dallas/blog/2013/09/exxon-exec-sees-huge-potential-for-lng.html?page=all